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Olive Oil Production
The best olive oils hold a
certificate by an independent organization (not regulated or financed by the
industry) that authenticates the stone ground and cold pressed extraction
process.
In this process, olives are first harvested by hand at the proper
stage of ripeness and maturity. Experts feel that hand harvesting, as opposed to
mechanical harvesting, enables olives of the same size and ripeness to be picked
and eliminates bruising of the fruit which causes tartness and oil acidity.
The olives harvested are transferred daily to
the mill. This is very important because this daily transfer minimizes the time
spent between picking and pressing. By contrast, other extra virgin olive oil
producers are known to transfer the olives by multi-ton trucks over long
distances that expose the fragile fruit to crushing weight and the hot
Mediterranean sun, which causes the olives to begin oxidizing thus becoming
acidic.
Once at the mill, the leaves are sucked away with air fans and the olives are
washed with circulating potable water to remove all impurities. The stone mill
and cold pressing technique is used for the extraction of our extra virgin olive
oils.
The first step of extraction is crushing the olives to form a paste. The oil,
comprising 20% to 30% of the olive, is nestled in pockets within the fruit's
cells. The olives are crushed in a mill with two granite millstones rolling
within a metal basin. Crushing and mixing the olives releases the oil from the
cells of the olive without heating the paste. A side shutter on the mill's basin
allows the mixed olive paste to be discharged and applied to round mats. The
mats are stacked and placed under the head of a hydraulic press frame that
applies downward pressure and extracts the oil. The first pressing yields the
superior quality oil, and the second and third pressings produce an inferior
quality oil.
In addition, this form of the oil contains "polyphenols",
substances that have been found to be powerful antioxidants capable of
protecting against certain types of disease. The polyphenols are not the only
substances in the olive with health-promoting effects, but they are quite unique
when compared to other commonly used culinary oils such as sunflower, soy, etc..
It is these polyphenols that really set extra virgin olive oils apart from any
other oil and any other form of olive oil. The more refined the olive oil is,
the smaller the quantity of polyphenols.
Some producers use time-saving and labor-saving centrifugal presses
that are more damaging to the oil and its flavor and, thus, they do not receive
the certification earned only by producers using the traditional cold pressed
technique preferred by The Olive Tree World.
The olive oil is then pumped into a separator in order to separate the oil
from the water and small solid particles. During the process, the temperature
must be maintained between 16-28 degrees Celsius to prevent thermal
deterioration of the oil.
The result of the producers' efforts is a cold pressed extra virgin olive oil
with high quality standards and organoleptic characteristics, which give the oil
its health-protective and aromatic properties.
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